Email: info@qinsun-lab.com
Lifting degasser is designed for refining Al-Si, Al-Mg, Al-Zn, and Al-Cu alloy melts through physical and chemical interactions, improving aluminum melt quality and enhancing final product performance.
Basic Mechanism: A graphite rotor creates a vortex in the molten aluminum. Solid flux particles are evenly fed into the vortex center via a feeder motor, where mechanical stirring and micro-inert gas injection facilitate full contact between flux and melt for slag removal.
Degassing Process: Controlled rotation injects inert gas (Ar/N₂) through the rotor as micro-bubbles. Hydrogen diffuses into bubbles due to pressure differentials (ΔP principle), while non-metallic inclusions adhere to bubble surfaces. Gas bubbles ascend to the surface, carrying impurities away.
Dual Functionality: Integrated degassing and flux refining with independent/combined operation modes
Control System: Mitsubishi PLC + Weilun 7" touchscreen with manual/automatic modes and fault diagnostics
Parameter Adjustment: Configurable degassing time, rotation speed, powder feeding rate
Automated Workflow: Automatic sequence control (gas injection → rotation → powder feeding → degassing)
Powder Feeding: Electric mechanical feeder with adjustable speed/volume
Mechanical Design: High-performance wear-resistant linear guides with anti-oxidation treatment
No. | Component | Quantity | Remarks |
1 | Main Shaft Mechanism | 1 set | - |
2 | Baffle Plate | 1 pc | Graphite, 500×20×130mm |
3 | Thermal Insulation Cover | 1 set | - |
4 | Gas Control System | 1 set | Dual gas path (Ar/N₂) |
5 | Electrical Control System | 1 set | - |
6 | Flux Feeding System | 1 set | - |
Model | Row - type suspension type | Remarks |
Control Mode | PLC | Mitsubishi |
Touch Screen | 7 - inch Weilun touch screen |
|
Contactors and Relays | Chint brand |
|
Baffle Lifting Form | Linear guide rail | Taiwan Shangyin |
Lifting Motor Power | 3 - phase 380V 270W | Turbo - deceleration motor |
Arm Length | 1350 mm | Suitable for furnace body diameter ≤ 1600 mm (customized as per the situation) |
Mobility Method | Hoisting type |
|
Gas | Argon, nitrogen, etc. |
|
Flow Regulation Method | Flow - valve control | Displayed by Yuyao Yinhuan glass rotor flowmeter. Degassing adjustment range: 10 - 30L/min, refining adjustment range: 10 - 40L/min |
Powder Storage Tank Capacity | 10 kg | Made of stainless steel |
Feeding Motor | 380V 270W | Shanghai Taiyu |
Feeding Speed | 0 - 1200g/minute | The quantity is determined by the motor speed and feeding time |
Feeding Method | Automatic screw feeding |
|
Rotor Material | Graphite | Oxidation - resistant treatment |
Rotor Size | Length: 800 mm, diameter: 80 mm | Connecting thread: 75x6 long 80mm (customized as per the situation) (subject to the drawings) |
Runner Size | Diameter: 220 | Oxidation - resistant treatment (drawings not provided, subject to actual production) |
Runner Material | Graphite |
|
Speed Range | Less than 750 rpm | Frequency - conversion regulation |
Runner Runout Error | ≤5 mm (300 rpm) | (500x20x130 oxidation - resistant treatment) |
Baffle Material | Graphite |
|
Aluminum - proof Baffle | Boiler steel plate |
|
Machine Weight | 400 kg |
|
Packaging Method | Film - wooden box packaging | Fully assembled |
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+86-21-6420 0566
Thời gian làm việc
Thứ Hai đến Thứ Sáu
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13816217984
Email:
info@qinsun-lab.com
