In situ multi-channel storage gas production test system - Qinsun
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In situ multi-channel storage gas production test system

System overview:In situ multi-channel storage gas production test system usually has the function of

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Standard

  • UL 1642: Standard for Lithium Batteries
  • IEC 62133-2: Secondary Cells and Batteries Containing Alkaline or Non-Acid Electrolytes
  • UN 38.3: Recommendations on the Transport of Dangerous Goods – Test Manual
  • ASTM G31-72: Standard Practice for Laboratory Immersion Corrosion Testing of Metals
  • CE Certification (Conformité Européenne)

Product Advantages

  1. Real-Time Gas Composition Analysis
    • Quadrupole Mass Spectrometer: Detects H₂, CO₂, CH₄, and VOCs with 1 ppm sensitivity.
    • FTIR Integration: Simultaneous quantification of gas species and humidity.
  2. High-Throughput Safety Testing
    • 16-Channel Parallel Testing: Monitor 16 batteries simultaneously under identical/custom conditions.
    • Auto-Sequence Programming: 100+ preloaded test profiles (overcharge, thermal abuse, etc.).
  3. Precision Pressure Control
    • 0-100 bar Dynamic Range: Patented piston-cylinder design with ±0.05% FS accuracy.
    • Burst-Disk Safety System: Dual redundant pressure relief at 120 bar.
  4. Thermal Stability
    • -40°C to 200°C Environmental Chamber: Rapid temperature cycling (10°C/min slope).
    • Infrared Pyrometer: Non-contact surface temperature mapping (±0.5°C accuracy).
  5. Data Intelligence
    • AI Anomaly Detection: Flags abnormal gas generation patterns in real-time.
    • 3D Visualization: Correlates pressure, temperature, and gas composition in 4D plots.

Product Features

  • Non-Destructive Testing (NDT): Optical pressure sensors prevent sample contamination.
  • Explosion-Proof Enclosure: 316L stainless steel chamber with 10 mm acrylic viewport.
  • Auto-Calibration: NIST-traceable gas mixtures verify sensor accuracy daily.
  • Modular Expansion: Add up to 64 channels via daisy-chain configuration.
  • Emergency Venting: Mechanical and chemical (CO₂) fire suppression system.

Technical Parameters

ParameterSpecification
Gas Species DetectedH₂, CO₂, CH₄, C₂H₄, C₃H₆, H₂O, O₂, N₂
Pressure Range0–100 bar (1,450 psi) absolute
Temperature Accuracy±0.5°C (-20°C to 150°C)
Data Acquisition Rate10,000 samples/second/channel
Power Consumption1,500 W (max), 200 W (idle)
ConnectivityEthernet, Wi-Fi 6, 4–20 mA analog outputs
Dimensions1,200mm (W) × 900mm (D) × 1,800mm (H)
Weight450 kg (net) / 550 kg (gross)

Accessories Included

  1. Testing Kit:
    • 16x pressure-rated test cells (20 mL – 2,000 mL capacity).
    • Pre-calibrated gas cylinders (H₂/N₂ mix, CO₂/Ar mix).
  2. Software Suite:
    • License key for GasAnalyst Pro (Windows/Linux).
    • 6-month free access to cloud-based failure prediction API.
  3. Safety Equipment:
    • Explosion-proof gloves (Class 00, 3 pairs).
    • Gas leak detector with audible/visual alarms.
  4. Maintenance Kit:
    • Spare O-rings and pressure transducers.
    • Cleaning solution for optical sensors.
  5. Documentation:
    • Multilingual quick-start guide (printed + digital).
    • Compliance certificates for UL/IEC/UN standards.



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