Femoral Stem Neck Prostheses Fatigue Testing Machine - Qinsun
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Femoral Stem Neck Prostheses Fatigue Testing Machine

Product Introduction:YY/T 0810 and ASTM F1800:The standards specify the test methods for evaluating

WhatsApp: +86 13816217984

Email: info@qinsun-lab.com

Nội dung

Standard 

  • YY/T 0809.6 (China): Specifies neck fatigue testing for femoral stems in partial/total hip arthroplasty.
  • ISO 7206-6 (International): Defines protocols for evaluating the fatigue strength of femoral head-neck junctions.
  • ASTM F2023: Additional compliance for dynamic loading of ceramic femoral heads.
  • Adaptive Protocols: Customizable for emerging standards in biomaterial fatigue testing.

Product Advantages

  1. Electromagnetic Precision: M-Series actuator delivers ±0.1% force accuracy with sub-micron displacement control.
  2. 10 Million Cycle Endurance: Proven capability to complete ISO 7206-6’s 10⁷-cycle fatigue test without drift.
  3. R=0.1 Load Control: Advanced servo-hydraulic system maintains specified stress ratios throughout testing.
  4. Real-Time Failure Detection: AI-driven algorithm identifies crack initiation at sub-millisecond intervals.
  5. Ergonomic Workflow: 15.6” touchscreen with multilingual interface (English/Chinese/German) and pre-loaded SOPs.
  6. Modular Test Chambers: Quick-swap environmental pods for simulated physiological testing (-20°C to +50°C).

Product Features

  • Electromagnetic Actuator: 5,340 N peak force capacity with 0.001 N resolution.
  • Dual-Axis Loading: Simultaneous axial/torsional loading (50 Nm max torque).
  • Dynamic Load Control: 1–30 Hz frequency range with programmable waveforms (sine, square, random).
  • Thermal Chamber Integration: ±0.5°C temperature stability for accelerated aging studies.
  • High-Speed Imaging Ready: Syncs with external cameras for full-field strain mapping (optional upgrade).
  • Safety First: Emergency stop, overload clutches, and laser-based specimen breakage detection.

Technical Parameters

ParameterSpecification
Max. Dynamic Force±5,340 N (11,940 N peak optional)
Frequency Range1–30 Hz (0.1 Hz increments)
Load Ratio (R)0.1–10 (adjustable)
Axial Displacement±10 mm (0.1 μm resolution)
Torque Capacity±50 Nm (0.01 Nm resolution)
Temperature Range-20°C to +50°C (environmental chamber)
Data Sampling Rate50 kHz (synchronized across 12 channels)
Power Requirements220V/110V ±10%, 50/60Hz, 1,500W
Dimensions (W×D×H)1,200 × 800 × 1,900 mm
Weight550 kg (including thermal chamber)
Noise Level<70 dB (A-weighted)

Accessories

  1. Femoral Neck Test Fixture Kit:
    • Self-centering collet system (12/14 mm taper compatibility)
    • Laser-aligned loading anvils with wear-resistant coating
  2. Thermal Environmental Chamber:
    • 15L capacity with rapid cooling/heating (10°C/min)
    • Corrosion-resistant 316L stainless steel interior
  3. TestMaster Elite Software:
    • Automated fatigue life prediction (S-N/ε-N curve generation)
    • 21 CFR Part 11-compliant audit trail with blockchain timestamping
    • Remote monitoring via iOS/Android app
  4. Operator Kit:
    • Calibrated torque wrench set (0.5–25 Nm)
    • Specimen alignment gauges (ISO 7206-6 compliant)
  5. Calibration Bundle:
    • NIST-traceable force calibration weights
    • Temperature verification probe
  6. Safety Kit:
    • Laser safety curtains
    • Acoustic enclosure for noise reduction
 

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