Textile Flatness Tester

The Textile Flatness Tester is a precision instrument designed to evaluate fabric surface evenness by quantifying thickness variation, weave irregularities, and fiber distribution. It ensures compliance with quality standards for garment manufacturing, upholstery, and industrial textiles.

• Type: Non-contact optical scanning system
• Measurement Parameters:
  • Thickness variation (μm)
  • Surface roughness (Ra)
  • Weave flatness index (FI)
• Sample Size: Up to 1000×1000mm (adjustable)
• Applications: Knitted fabrics, woven textiles, technical textiles

• Multi-Layer Analysis:
  • Surface Layer: Detects yarn unevenness
  • Mid-Layer: Measures fabric density
  • Base Layer: Identifies substrate irregularities
• Advanced Features:
  • AI defect classification (32+ pattern types)
  • Real-time thickness deviation alerts
  • Batch comparison with historical data
• Calibration System:
  • NIST-traceable reference plates
  • Auto-zero compensation
  • Environmental drift correction

• ISO 9073-4 (Textile flatness measurement)
• ASTM D3884 (Abrasion resistance correlation)
• AATCC 124 (Appearance after repeated home laundering)
• GB/T 3917.2 (Chinese fabric evenness standard)

1. Quality Control: Pre-shipment fabric inspection
2. R&D: Developing wrinkle-resistant fabrics
3. Forensic Analysis: Evaluating wear patterns
4. Textile Education: Training on fabric defects

1. Sample Mounting: Clamp fabric on vacuum table
2. Parameter Setup: Select test mode (static/dynamic)
3. Scanning: Full-area 3D mapping (5-20min)
4. Analysis: Generate defect density heatmaps
5. Reporting: Export PDF/A4 compliance reports

• Avoid direct eye exposure to RGB LEDs
• Use anti-static mat for synthetic fabrics
• Maintain 50cm clearance from moving parts